AI Weld Monitoring — Detect Defects in Real‑Time
Automated inspection for every seam. ISO 17635 compliance by default. Unified data for automotive, rail, and heavy industry.
AI Weld Monitoring & Inline Inspection
Our AI detects porosity, lack of fusion, and anomalies in real time, auto‑generating ISO 17635‑aligned evidence for every seam—ready for audits. Reveal subsurface porosity missed by standard vision.
Automated Defect Detection
Real‑time AI flags porosity, lack of fusion and anomalies—no manual review required.
Automatic Compliance
Pre‑set acceptance criteria and auto‑logged evidence keep you audit‑ready for ISO 3834.
Scalable Intelligence
Central dashboards synchronize quality across robotic cells and global plants.
Trusted by Leading Institutions
Choose Your Monitoring Solution
Start with thermal. Add visual and audio when you need more coverage.
Weld Quality Management (QMS) Copilot
Close the loop from inline AI defect detection to quality actions. Centralize document control, automate evidence collection, and streamline CAPA, PPAP and SPC.
Audit‑Ready Evidence
Every weld stores time‑stamped records, images and decisions—exportable in seconds.
Automated Workflows
Trigger CAPA and 8D directly from detected anomalies with tracked effectiveness.
PPAP & SPC
Generate PPAP packs and live SPC dashboards from inline monitoring data.
AI NDT Agent — Procedures in Seconds
Draft ISO 9712 / ASNT Level III compliant NDT procedures instantly (UT, RT, MT, PT, VT). Turning free value into pipeline.
Instant Procedure Drafts
Receive a structured procedure with scope, equipment, calibration, and acceptance criteria.
Standards-Ready
Aligns to ISO, ASME, EN, and AWS references for faster Level III review.
Lead Capture Built-In
Form routes to CRM to follow up with prospects who try the tool.
From Installation to Real‑Time Quality
Our simple 3-step process to transform your welding line with AI intelligence.
Install
Mount thermal/visual sensors on your line with no downtime. Plug-and-play connectivity with major robotic brands.
Calibrate
Align thresholds and AI models to your specific materials and process requirements in hours, not weeks.
Scale
Get live alerts and ISO‑ready evidence for every weld. Synchronize data across all your production cells.
Estimate Your Savings
Enter your production parameters to see how much Therness can save you annually.
Weld monitoring FAQs
Quick answers for engineers and quality teams evaluating inline weld monitoring, thermography, and compliance evidence.
Does Therness replace traditional NDT (UT/RT/PT/MT)?
It reduces defects by catching issues in-process and creates traceable evidence for every seam, but your final inspection plan depends on risk, customer requirements, and applicable standards. Many teams use Therness to prevent defects and to support ISO 17635 / ISO 3834 documentation.
What defects can you detect with AI weld monitoring?
We flag thermal/anomaly patterns correlated with porosity, lack of fusion risk, overheating and process drift. Coverage depends on your material, geometry and how we set acceptance criteria.
How does active thermography help weld inspection?
Active thermography measures thermal response to controlled excitation and highlights subsurface-related anomalies earlier than visual inspection. See the full guide at Active Thermography for NDT.
How long does installation and setup take?
Typical deployments start with a pilot cell: mount sensors, calibrate optics, align thresholds and train models on your production reality. To scope your line, talk to an expert.
Can you integrate with our QMS or PPAP/CAPA workflows?
Yes. Evidence packs and decisions can feed quality workflows and audits. For automation, see QMS Copilot.
What ROI should we expect?
ROI depends on scrap/rework cost, throughput and defect rate. Use the calculator above, then request a detailed ROI analysis on the contact page.
Let’s Talk
Quick question or ready for a demo? Drop us a message and we’ll get back to you within 24 hours.
Still have doubts? Contact us!
Have questions or need more details? Reach out to us—we're ready to support your journey toward smarter welding.
Headquarters
Visit us and see how Therness is shaping the future of welding.
Corso Castelfidardo 30/A, Torino