AI Weld Monitoring Camera — Detect Porosity & Lack of Fusion in Real‑Time
Real‑time inspection for every seam. ISO 17635 evidence by default. Connect to QMS Copilot to automate CAPA, PPAP and audits.
AI Weld Monitoring for Automotive BIW & Heavy Industry
Our systems are optimized for automotive inline weld inspection, providing real-time porosity detection and data traceability for high-volume production.
AI Weld Monitoring & Inline Inspection. Automatic Compliance.
Not just a weld camera. Our AI detects porosity, lack of fusion, and anomalies in real time, auto‑generating ISO 17635‑aligned evidence for every seam—ready for audits. Learn how our active thermography NDT reveals subsurface porosity missed by standard vision.
Automated Defect Detection
Real‑time AI flags porosity, lack of fusion and anomalies—no manual review required. Compare detection methods →
Automatic Compliance
Pre‑set acceptance criteria and auto‑logged evidence keep you audit‑ready. Learn about ISO 3834/EN 1090 traceability →
Scalable Across Cells
Central dashboards and alerts synchronize quality across lines and plants. Read automotive inline inspection guide →
Trusted by leading institutions
Organizations collaborating with and endorsing Therness technology.
Choose Your Monitoring Solution
Start with thermal. Add visual and audio when you need more coverage.
Weld Quality Management (QMS) Copilot — Audit‑Ready, Always
Close the loop from inline AI defect detection to quality actions. Centralize document control, automate evidence collection, and streamline CAPA, PPAP and SPC.
Audit‑Ready Evidence
Every weld stores time‑stamped records, images and decisions—exportable in seconds.
Automated Workflows
Trigger CAPA and 8D directly from detected anomalies with tracked effectiveness.
PPAP & SPC
Generate PPAP packs and live SPC dashboards from inline monitoring data.
AI NDT Agent — Generate Procedures in Seconds
Draft ISO 9712 / ASNT Level III compliant NDT procedures instantly (UT, RT, MT, PT, VT). Capture leads via the built-in form and export a ready-to-review draft.
Instant Procedure Drafts
Describe the joint, standard, and technique; receive a structured procedure with scope, equipment, calibration, scanning, and acceptance criteria.
Standards-Ready
Aligns to ISO, ASME, EN, and AWS references so Level III review is faster and supplier/customer audits are simpler.
Lead Capture Built-In
Form routes to CRM to follow up with prospects who try the tool—turning free value into pipeline.
From installation to real‑time quality
Install
Mount thermal/visual sensors on your line with no downtime.
Train
Align thresholds and models to your process and materials.
Monitor & Document
Get live alerts and ISO‑ready evidence for every weld.
Estimate Your Savings
See how much you could save with AI-powered weld monitoring. Enter your production parameters below.
Weld monitoring FAQs
Quick answers for engineers and quality teams evaluating inline weld monitoring, thermography, and compliance evidence.
Does Therness replace traditional NDT (UT/RT/PT/MT)?
It reduces defects by catching issues in-process and creates traceable evidence for every seam, but your final inspection plan depends on risk, customer requirements, and applicable standards. Many teams use Therness to prevent defects and to support ISO 17635 / ISO 3834 documentation.
What defects can you detect with AI weld monitoring?
We flag thermal/anomaly patterns correlated with porosity, lack of fusion risk, overheating and process drift. Coverage depends on your material, geometry and how we set acceptance criteria.
How does active thermography help weld inspection?
Active thermography measures thermal response to controlled excitation and highlights subsurface-related anomalies earlier than visual inspection. See the full guide at Active Thermography for NDT.
How long does installation and setup take?
Typical deployments start with a pilot cell: mount sensors, calibrate optics, align thresholds and train models on your production reality. To scope your line, talk to an expert.
Can you integrate with our QMS or PPAP/CAPA workflows?
Yes. Evidence packs and decisions can feed quality workflows and audits. For automation, see QMS Copilot.
What ROI should we expect?
ROI depends on scrap/rework cost, throughput and defect rate. Use the calculator above, then request a detailed ROI analysis on the contact page.
Let’s Talk
Quick question or ready for a demo? Drop us a message and we’ll get back to you within 24 hours.
Still have doubts? Contact us!
Have questions or need more details? Reach out to us—we're ready to support your journey toward smarter welding.
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