One Platform. Every Weld Cell Verified.
OmniSense™ AI-X is our flagship multi-sensor platform. Thermal, visual, and acoustic AI work together so you see every defect, across every plant, in real time.
Single-sensor systems can't keep up with high-stakes welding
When you rely on thermal alone—or visual alone—you miss the interactions that create defects on mission-critical seams.
What you may see today
- Thermal drift uncovered but surface flaws go unnoticed
- Visual issues caught, but arc instability slips through
- Each plant runs different monitoring tools and KPIs
The real-world impact
- Critical welds fail audits or customer inspections
- Multi-site benchmarking is impossible
- Maintaining ISO 17635/ISO 3834 evidence slows launches
Thermal + visual + acoustic AI, unified
The platform captures every weld seam with triple sensors, fuses them with edge AI, and feeds dashboards, SPC, and CAPA with trusted data.
Triple-stream capture
High-speed thermal imaging, 4K vision, and acoustic monitoring run simultaneously on each weld cell.
- 640 × 512 thermal + 5 MP visual + high-bandwidth audio
- Synchronizes with robot motion or conveyors
- Rugged, IP-rated sensors for harsh environments
AI that explains "why"
Edge AI correlates sensors to classify defects, flag process drifts, and show root causes without a data scientist on staff.
- 99%+ detection accuracy
- Root-cause suggestions (e.g., arc stability vs. surface appearance)
- Confidence scores for operator review
Enterprise supervision
Central dashboards compare cells, lines, and plants. Export evidence to QMS Copilot™ or existing systems instantly.
- Multi-plant benchmarking and alerts
- API-ready for MES, SPC, CAPA, and customer portals
- Audit-ready reports with timestamps and signatures