Thermal, Visual, and Acoustic AI—On the Same Weld
TriSense™ AI-T fuses three sensor streams so you catch pool drift, surface flaws, and arc instability across long seams or complex joints.
Single-sensor monitoring leaves blind spots in high-value welds
Thermal-only, visual-only, or acoustic-only systems miss critical context when you're welding tubes, pipes, or mission-critical assemblies.
What you're dealing with
- Thermal drift causes internal defects you can't see
- Surface appearance is fine but the arc goes unstable
- Temporal changes—like travel speed shifts—escape notice
Consequences
- Scrap and rework on long seams or rotating parts
- Customer complaints for leaks or fatigue failures
- Auditors question how you verified the entire weld
Three sensor streams, one AI-driven verdict
TriSense™ centers on thermal data, enriches it with acoustic and temporal analytics, and gives you a 360° view of weld quality.
Thermal intelligence
Advanced thermal imaging tracks pool temperature, gradients, and cooling rates along long seams or rotating workpieces.
- Builds on HeatCore™ camera performance
- Statistical monitoring for trends and drift
- Exportable temperature profiles for metallurgy teams
Acoustic monitoring
High-bandwidth microphones detect arc instability, gas issues, and spatter before they affect appearance.
- Frequency analysis for arc health
- Alerts operators when sound deviates from baseline
- Pairs with DuoSense™ AI data
Temporal analytics
Processes time-series data (travel speed, oscillation) to explain why quality changed—even when thermal/visual data looks normal.
- Synchronizes with robot or encoder inputs
- Highlights process drift for maintenance
- Feeds SPC and CAPA inside QMS Copilot™