See Surface Defects Before They Leave the Line
VisiCore™ AI gives welding teams 4K vision and standards-based defect classification so undercut, overlap, and roughness never surprise you downstream.
Surface defects hide until final inspection or customer returns
Manual visual checks miss tiny discontinuities. Roughness, overlap, or arc blow only appear after machining, painting, or at the customer site.
Symptoms
- Operators rely on experience and inconsistent lighting
- Defects caught late trigger rework and delays
- Auditors ask for ISO 5817 documentation you can't easily provide
Downstream impact
- Customers escalate issues or reject lots
- Quality teams spend hours piecing together evidence
- Process engineers struggle to pinpoint the root cause
4K vision, ISO 5817 logic, instant classification
VisiCore™ combines high-speed imaging with AI trained on welding standards so you know which beads pass, which fail, and why—while everything is still in the cell.
4K imaging at production speed
Capture welds at up to 120 FPS with 0.1 mm resolution—enough to see overlap, undercut, and crater issues before grinding.
- 5 MP sensors with HDR for arc conditions
- Rugged enclosures for shop-floor use
- Synchronizes with robot or conveyor motion
Standards-based AI
Algorithms classify defects per ISO 5817 and AWS D1.1 so you speak the same language as customers and auditors.
- Automatic grading of overlap, undercut, spatter
- Surface roughness measurement for finishing operations
- Confidence scores for operator review
Connected evidence
Store images, defect tags, and decisions with each part. Export to QMS Copilot™ or downstream systems without manual effort.
- Audit-ready reports in seconds
- Integrates with CAPA and PPAP workflows
- APIs for MES and customer portals