AI Weld Monitoring Demo — Robotic Welding & Panel PC Interface
See the full Therness AI monitoring system in action on a robotic welding cell: sensor integration, panel PC live dashboard, real-time defect scoring, and QMS-ready evidence generation.
This end-to-end demo shows the Therness monitoring platform installed on a live robotic welding cell. The panel PC interface displays real-time thermal feed, AI defect scores, and process KPIs simultaneously — operators see weld status without stopping the robot. Every seam produces a traceable quality record, feeding directly into QMS workflows and audit packages compliant with ISO 3834 and ISO 17635.
Key Takeaways
- End-to-end integration with a live robotic welding cell — no cell downtime during install.
- Panel PC interface shows thermal feed, defect scores, and KPIs in a single view.
- Real-time alerts route to robot controller for automatic stop or parameter correction.
- Per-seam quality records generated automatically — ISO 3834 / ISO 17635 compliant.
Deploy with Therness
- Typical install: 1 day for sensor mounting and network connection; 1 week AI model training.
- Panel PC can display multi-cell views for supervisors — scalable across the shop floor.
- Robot-agnostic: compatible with FANUC, KUKA, ABB, Yaskawa, and Kawasaki controllers.
- QMS Copilot integration exports audit-ready reports after every batch.
Transcript (short)
Show transcript
This demo walks through the Therness AI monitoring system on a robotic welding cell. The panel PC interface shows the live thermal camera view alongside AI defect scores and process KPIs updated frame-by-frame. When a deviation is detected — arc instability, pool geometry drift, or stick-out anomaly — the system flags it immediately and logs the seam position. The resulting quality record is ready for QMS export without any manual data entry.
