Choose the best weld monitoring solution
Each product targets a specific production challenge—pick your use case to see how Therness AI weld monitoring systems eliminate defects, prove ISO compliance, and keep every weld traceable.
Comparing approaches? Start with our active thermography for NDT and welding monitoring system guides to match the right stack to your line.
Product Families
Start with your primary need. Each card takes you to a dedicated page with the exact workflows, specifications, and compliance proof you need.
HeatCore™ Family
Stop missing porosity, lack of fusion, or overheated beads. Real-time thermography inspects every seam and tells operators when parameters drift.
- Instant weld-pool visibility and temperature analytics
- Automatic defect alerts before rework piles up
- Evidence pack for ISO 17635 and customer audits
Multi‑Modal Family
When surface quality and process stability matter, combine high-resolution vision with acoustic monitoring to flag undercut, overlap, or unstable arcs instantly.
- 0.1 mm surface defect detection (ISO 5817/AWS D1.1)
- Arc-stability analytics to prevent spatter and burn-through
- Automated reports feeding your QMS and supplier scorecards
OmniSense AI‑X™
Fuses thermal, visual, and audio streams so quality, maintenance, and production teams see the same truth in real time—across plants.
- High defect detection coverage with AI-assisted reviews
- Central dashboards for multi-cell supervision and benchmarking
- API-ready for MES/QMS, CAPA, and customer portals
QMS Copilot™
Centralize weld records, run CAPA, generate audit packs, and automate ISO 17635/3834 workflows—powered by retrieval + guardrails.
- Instant answers with citations across approved SOPs/WIs/specs
- Evidence pack export for audits and suppliers
- Integrates with Therness monitoring products and your systems
SugarCube Cam™
Handheld camera for fast on-the-spot inspections with rugged workflows and standardized reporting.
- 29 × 29 × 29 mm camera weighs just 90 g
- Rugged tablet runs WeldSense OS™ with instant PDF/CSV reports
- Glove-friendly, IP67-rated for shop floor environments
HeatCam-IR-C
Cylindrical industrial thermal camera with 384 × 240 resolution and PoE/Modbus connectivity for fast installs.
- -20 °C to 1500 °C range with 60 mK sensitivity
- Classic cylindrical form factor for fixed mounts
- PoE powered and Modbus ready for SCADA/PLCs
HeatCam-IR-S
Designed for tight spaces and permanent installation, the IR-S brings Therness thermal accuracy into a compact, rugged square form factor. Ideal for WAAM cells, robotic heads, and multi-sensor setups where space, stability, and repeatability matter.
- Compact square housing for easy mechanical integration
- Optimized for continuous industrial operation
- Ideal for WAAM, DED, and robotic additive manufacturing
- Same Therness thermal performance, new mechanical freedom
Compare Products
Toggle products to compare key capabilities across thermal, visual, and audio monitoring, AI features, integrations, and typical use cases. Explore VisiCore AI for visual inspection or visit our homepage for an overview of all solutions.
| Feature | HeatCore Basic | HeatCam-IR-C | HeatCore AI | VisiCore AI | DuoSense AI | TriSense AI‑T | OmniSense AI‑X |
|---|---|---|---|---|---|---|---|
| Thermal (IR) | ✓ | ✓ | ✓ | — | — | ✓ | ✓ |
| Visual (RGB) | — | — | — | ✓ | ✓ | ✓ | ✓ |
| Audio (Acoustic) | — | — | — | — | ✓ | ✓ | ✓ |
| AI anomaly detection | — | — | ✓ | ✓ | ✓ | ✓ | ✓ |
| Real‑time defect alerts | ✓ | — | ✓ | ✓ | ✓ | ✓ | ✓ |
| ISO 17635 evidence | ✓ | — | ✓ | ✓ | ✓ | ✓ | ✓ |
| MES/QMS Integration (API) | Optional | Yes (Modbus/PoE) | ✓ | ✓ | ✓ | ✓ | ✓ |
| Manual stations | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ |
| Robotic cells | Optional | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ |
| Typical sensor configuration | Thermal | Thermal | Thermal | Visual | Visual + Audio | Thermal + Visual + Audio | Thermal + Visual + Audio |
| Best for | Entry thermal monitoring | Compact thermal monitoring | Inline thermal AI | Surface quality | Arc stability & acoustics | High‑precision multi‑modal | Enterprise & multi‑cell |
| Price tier | Entry | Entry | Advanced | Advanced | Advanced | Premium | Flagship |
| Learn more | HeatCore Basic → | HeatCam-IR-C → | HeatCore AI → | VisiCore AI → | DuoSense AI → | TriSense AI‑T → | OmniSense AI‑X → |
Need Process Support or External Inspections?
Our ISO 17635 experts help teams deploy thermography, audit welding procedures, and certify installations worldwide.
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Bring Therness specialists onsite to set up thermal monitoring, calibrate systems, and train your welders on interpreting live results.
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