Choose the Best Weld Monitoring Solution
Each product targets a specific production challenge—pick your use case to see how Therness AI weld monitoring systems eliminate defects, prove ISO compliance, and keep every weld traceable.
Product Families
Start with your primary need. Each card takes you to a dedicated page with the exact workflows, specifications, and compliance proof you need.
HeatCore™ Family
Stop missing porosity, lack of fusion, or overheated beads. Real-time thermography inspects every seam and tells operators when parameters drift.
- Instant weld-pool visibility and temperature analytics
- Automatic defect alerts before rework piles up
- Evidence pack for ISO 17635 and customer audits
Multi‑Modal Family
When surface quality and process stability matter, combine high-resolution vision with acoustic monitoring to flag undercut, overlap, or unstable arcs instantly. VisiCore AI delivers precision visual inspection for critical applications.
- 0.1 mm surface defect detection (ISO 5817/AWS D1.1)
- Arc-stability analytics to prevent spatter and burn-through
- Automated reports feeding your QMS and supplier scorecards
OmniSense AI‑X™
Fuses thermal, visual, and audio streams so quality, maintenance, and production teams see the same truth in real time—across plants.
- 99%+ defect detection accuracy with AI-assisted reviews
- Central dashboards for multi-cell supervision and benchmarking
- API-ready for MES/QMS, CAPA, and customer portals
QMS Copilot™
Keeps SOPs, SPC, CAPA, and PPAP in one place. Pair it with HeatCore, DuoSense, or OmniSense to close the loop from inline detection to quality actions.
- Audit-ready evidence vault with exports in seconds
- Guided CAPA/8D with verification-of-effectiveness tracking
- Live SPC dashboards fed by inline monitoring data
SugarCube Cam™
Fits on any TIG, MIG/MAG, or additive torch and streams 1000 nm imaging so welders see the pool without glare. Built-in AI tags defects on the spot.
- 29 × 29 × 29 mm camera weighs just 90 g
- Rugged tablet runs WeldSense OS™ with instant PDF/CSV reports
- Glove-friendly, IP67-rated for shop floor environments
Compare Therness Products
Toggle products to compare key capabilities across thermal, visual, and audio monitoring, AI features, integrations, and typical use cases. Explore VisiCore AI for visual inspection or visit our homepage for an overview of all solutions.
| Feature | HeatCore Basic | HeatCore AI | VisiCore AI | DuoSense AI | TriSense AI‑T | OmniSense AI‑X |
|---|---|---|---|---|---|---|
| Thermal (IR) | ✓ | ✓ | — | — | ✓ | ✓ |
| Visual (RGB) | — | — | ✓ | ✓ | ✓ | ✓ |
| Audio (Acoustic) | — | — | — | ✓ | ✓ | ✓ |
| AI anomaly detection | — | ✓ | ✓ | ✓ | ✓ | ✓ |
| Real‑time defect alerts | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ |
| ISO 17635 evidence | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ |
| MES/QMS Integration (API) | Optional | ✓ | ✓ | ✓ | ✓ | ✓ |
| Manual stations | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ |
| Robotic cells | Optional | ✓ | ✓ | ✓ | ✓ | ✓ |
| Typical sensor configuration | Thermal | Thermal + AI | Visual + AI | Visual + Audio + AI | Thermal + Visual + Audio + AI | Multi‑line fusion + AI |
| Best for | Entry thermal monitoring | Inline thermal AI | Surface quality | Arc stability & acoustics | High‑precision multi‑modal | Enterprise & multi‑cell |
| Price tier | Entry | Advanced | Advanced | Advanced | Premium | Flagship |
| Learn more | HeatCore Basic → | HeatCore AI → | VisiCore AI → | DuoSense AI → | TriSense AI‑T → | OmniSense AI‑X → |
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