Weld Monitoring & Thermal Camera Systems

Thermal and visual welding cameras, edge-AI monitoring software, and quality automation — composable on one HeatCore platform. Compare the range, then book a demo or download the full catalog.

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Browse by application

Solutions by application

Jump straight to the monitoring approach that matches your process and quality goal.

Welding camera systems In-process weld monitoring Thermography inspection & testing WAAM & additive monitoring Welding parameter monitoring Thermal camera in stock Welding trials & engineering

Monitoring software

HeatCore — pick your tier

Start with live view and traceability; step up to AI scoring and turnkey robotic deployment.

HeatCam thermal camera mounted next to the MIG torch on a robot arm in the welding cell

Basic

HeatCore Basic

Operator-grade live thermal view and traceability for every seam — recording and playback, no AI.

Explore HeatCore Basic → Watch it work →

HeatCore AI

Adds real-time anomaly detection, pass/fail scoring and Kaizen reports on top of HeatCore Basic.

Explore HeatCore AI → Watch it work →

Therness lab welding cell with the HeatCore Live screen on a monitor beside the cell window

Robotic

HeatCore Robotic

Turnkey deployment package for robotic weld cells — integration, calibration and multi-cell dashboards.

Explore HeatCore Robotic → Watch it work →

Welding cameras

Thermal & high-speed visual cameras

Mix and match on the same HeatCore server for fused thermal-and-visual weld records.

Thermal · fixed / pipe

HeatCam IR-C

Cylindrical LWIR camera. 384 × 240 px, −20 to 900 °C standard (1500 °C optional), 60 mK NETD, up to 25 Hz. PoE Ethernet, Modbus, IP67.

Explore HeatCam IR-C → Watch it work →

Thermal · embedded

HeatCam IR-S

Compact square LWIR camera for WAAM, DED and robotic additive heads. 384 × 288 px, ≤ 50 mK NETD.

Explore HeatCam IR-S → Watch it work →

High-speed visual

PoolDrop

Weld-pool and droplet transfer up to 1440 × 1080 px at 240 fps, or 480 fps in high-speed mode. Class 1 laser-safe lighting. USB 3.0.

Explore PoolDrop → Watch it work →

Process signal acquisition

What the machine actually delivered

Cameras record how the weld behaved. WeldTrace records the electrical and process parameters behind it — the numbers a WPS/PQR record is made of.

Hardware · data acquisition

WeldTrace

Voltage, current and wire feed speed together at 25 kHz, plus shielding gas at 10 Hz. One Ethernet cable carries power and data. Browser HMI, no client software.

25 kHz
4 channels
±500 A
210 × 140 × 100 mm

Explore WeldTrace →

HeatCore Metrics page: area, width, height and centroid trends above standard temperature, voltage, current and wire feed trends

Guide · how it fits

Parameter monitoring

How parametric records combine with thermal and visual evidence — WPS/PQR qualification, out-of-spec alarming, wire-slip detection, WAAM traceability.

See parameter monitoring →

Post-weld heat treatment · pilot

A temperature record for every PWHT joint

Heating, soak and cooling logged at the joint with a Type-K thermocouple and an edge logger, first for resistance PWHT on refinery piping: a timestamped record for the quality file.

Edge kit · pilot

Therness ForgeSense

Thermocouple, converter and edge logger on one PWHT station, with assisted setup. Specifications are published with their status: verified, in test or to be completed.

Type-K input
PWHT cycle log
Pilot

Explore Therness ForgeSense →

Platform & tools

Quality automation around the cameras

Turn monitoring output into filed evidence and compliant procedures.

Quality AI agents & QMS (service)

A consulting service: we design and deploy AI agents on your quality system, aligned to ISO 9001, ISO 3834 and IATF, so monitoring outputs feed your CAPA, PPAP and document control.

See the QMS automation service →

QuoteBuddy

AI quoting for machine and job shops: turns a technical drawing into production times, costs and a ready-to-send PDF quote in minutes.

Open QuoteBuddy →

Find your setup in up to seven questions

Answer a few questions about your process and get the Therness camera, HeatCore tier or WeldTrace setup that fits, with the matching documents and videos by email.

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Not sure which products fit your line?

Tell us about your process and we'll scope a pilot cell — cameras, software and integration.

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