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MAG Weld Monitoring — Real-Time AI Defect Detection

23-second clip showing thermal + visual AI flagging defects during active MAG welding on a production cell.

Who This Demo Is For

Production engineers and quality leads running MAG/MIG welding lines who need inline defect detection without adding post-weld inspection stations.

What You'll See

  • Thermal stream — Heat-affected zone tracking in real time
  • AI confidence scores — Live classification of weld quality
  • Defect flagging — Instant alert when the AI detects an anomaly

Why Monitor MAG Welds?

MAG (Metal Active Gas) welding is fast and versatile, but parameter drift, gas coverage issues, and wire-feed inconsistencies can cause hidden defects. Real-time thermal + AI monitoring catches these problems during the weld, before they compound into scrap or field failures.

Key Benefits

  • 100 % inline inspection — every bead, every part
  • Reduce post-weld NDT sampling and rework costs
  • Generate ISO 17635 evidence automatically

Related Resources

Transcript (short)

Show transcript

The clip shows a MAG/MIG welding operation with thermal and visual signals overlaid by AI scoring. As the arc progresses, the system tracks heat flow and stability indicators and raises an on-screen flag when an anomaly is detected. The goal is simple: catch parameter drift and defect risk during the weld, not after downstream inspection.