Weld Cracks: Hot vs Cold Cracking — Causes & Prevention
Hot cracks, cold (hydrogen) cracks, lamellar tearing: how each weld crack type forms, why ISO 5817 permits none of them, and the prevention levers that work.
Research‑grade articles on infrared thermography in welding, AI defect detection, cooling rates (T8/5), compliance, and ROI.
Page 15 of 28
Prefer feeds? Subscribe via RSS.
Hot cracks, cold (hydrogen) cracks, lamellar tearing: how each weld crack type forms, why ISO 5817 permits none of them, and the prevention levers that work.
Why weld spatter forms in MIG/MAG (globular transfer, CO2, feed faults), when adherent spatter must be removed under ISO 5817, and six fixes that cut it.
Welding defects by ISO 6520-1 group: cracks, porosity, lack of fusion — causes, which NDT method finds each, the four ISO 5817 never permits at any level.
How IATF 16949 Clause 8.5.2 governs welding as a special process: special characteristics, control plans, CQI-15 link, and what auditors verify.
What a continuity log for welders must contain under ISO 9606-1: the 6-month activity rule, the 2-year confirmation, and a PDF continuity record template.
Which EN 15085 level each railway welding joint needs: CL1–CL4 by consequence of failure, the ISO 3834 part it forces, CP/CT classes, and what auditors check.
Magnetic particle testing (MT) of welds explained: method, procedure, EN ISO 17638 and EN ISO 23278 acceptance levels, and a defect decision matrix.
PAUT weld inspection explained: probe setup, scan types, defect sizing, and acceptance criteria per ISO 17640 and ISO 13588. Practical B2B guide.
Free vs paid WPS software for welding: ISO 3834, EN 15085, ASME Section IX. Which tier fits your certification scope. Decision table and buyer checklist.